Kia PV5 Campervan Conversion UK:

The Complete Technical Guide

The arrival of the Kia PV5 platform represents a massive technological shift for the UK campervan market. Unlike traditional mid-sized commercial chassis, the PV5 is engineered from the ground up on an advanced electric platform specifically designed to maximise modular space and integrate seamlessly with high-voltage electrical drivetrains.

As IMI TechSafe electric vehicle specialists and an NCC Academy trained workshop based in Worcestershire, CCCAMPERS has developed a definitive, gas-free conversion framework for the Kia PV5 platform. This technical guide answers your questions regarding configurations, layouts, power architecture, and structural certifications.

Why the Kia PV5 Is the Future of Electric Campervan Conversions

The Kia PV5 is built around an advanced skateboard battery architecture, creating a completely flat floor with an unobstructed load bay. For our conversions, this translates directly into more usable interior volume, cleaner cabinetry runs, and an exceptionally secure foundation for fixed furniture mounting.

Measuring 4,695mm in length and 1,895mm in width, it delivers the agility of a compact footprint and fits effortlessly into standard parking bays while clearing standard height barriers (standing under 2.1m high with the pop-top closed).

Key Platform Advantages:

• True Flat Floor & Low Floor Access: Zero transmission tunnel or mechanical intrusions, creating a remarkably low floor height. This makes it incredibly easy and accessible to step in and out of the living space without needing giant, cumbersome steps.

• Agile Dimensions: City-friendly 4.69m length paired with a robust 790kg factory payload capacity.

• Advanced High-Voltage Safety: Drivetrain architecture completely isolated from the habitation zone.

• Integrated V2L (Vehicle-to-Load): Direct factory auxiliary output providing up to 3.6kW of mains power directly from the vehicle’s drive battery.

Official CCCAMPERS Conversion Layouts

The PV5’s internal dimensions allow for two distinct, masterfully engineered layout options to suit different styles of touring:

1. The Witley Layout (Twin-Bed Rear Galley) 

Our premier configuration for long-distance luxury. It offers tailored 4-seat or 5-seat travel options and features premium twin single beds (57cm wide each) that effortlessly transition into a massive, continuous full-width double bed measuring 150cm wide.

• The Walkthrough: Leaves a generous 42cm central aisle leading to a 52cm wide rear galley kitchen zone.

• Key Features: Includes a sleek slide-out toilet module designed for full-height usability, an efficient 50L dual-opening compressor fridge with smart-app monitoring, a precision induction hob, and a refined sink unit.

2. The Shelsley Layout (Classic Side Kitchen) 

The definitive choice for an expansive, open-concept living space. Available for both Cargo and Passenger variants, this layout marries our classic side-kitchen silhouette with advanced sustainable technology.

• Key Features: Features an M1-tested Rock 'n' Roll bench seat with high-density memory foam that easily drops down into a luxurious double bed. It includes slimline, handcrafted furniture maximizing floor space, integrated task wardrobes, and front swivelling seats to create a massive social hub.

Sourcing a Base Vehicle: Customer-Supplied Options

We are more than happy to accept customer-supplied vehicles (including used factory demonstrator models) while we get this revolutionary platform off the ground.

⚠️ Important Pre-Purchase Tech Note: If you are sourcing a used or demonstrator PV5 for conversion, it is vital to ensure the vehicle has been specified with the factory-fitted heat pump and 3.6kW V2L capability. These factory options are critical components for powering and heating our gas-free conversion systems efficiently.

Power Architecture: Gas-Free, All-Electric Systems

Every CCCAMPERS PV5 conversion is completely gas-free. We integrate luxury living directly with the vehicle's OEM architecture, managed seamlessly via our 7" Glass Touchscreen Home Hub diagnostics system.

• The Power Hub: A standard high-efficiency 100Ah Lithium LiFePO4 habitation battery paired with a smart charging system that recovers energy without drawing excessively from the traction battery.

• The Intelligent Priority System: A proprietary CCCAMPERS innovation. This smart priority switch automatically pauses the EV charger if you plug into campsite mains electricity while cooking on the induction hob, ensuring you never accidentally trip a campsite breaker. Power automatically resumes the moment dinner is served!

• Solar Integration: Sleek solar upgrades integrated directly onto our custom roof shells, allowing for safe, flush-mounted off-grid generation.

4-Season Climate & Utility Systems

Our builds are engineered to withstand the British elements, utilizing an advanced 3-stage premium insulation blanket to create an acoustic and thermal barrier.

• Dual-Zone Hybrid Heating: Every build features silent 12V instant blown-air warmth (via our "Chill Beater" system) combined with a premium 240V radiant underfloor heating mat. When seamlessly combined with the vehicle's factory-fitted heat pump, it creates a highly efficient, ultra-cozy climate system providing 4-season comfort without needing a gas supply.

• Fluid Management: Features a built-in 30L underslung freshwater reservoir with ultrasonic precision level sensing. Wastewater is directed to a dedicated tank equipped with an external outlet, making it simple to drain on-site to keep your payload and driving weight down.

• Windows & Privacy: We fit fixed, automotive-grade glazed windows in the sliding doors and rear quarters accompanied by premium framed curtains as standard. We also supply a tailored external thermal screen wrap for the front cab windows. Custom opening cassette windows with integrated blinds and flyscreens are available as an optional upgrade.

The Stargaze Pop-Top Roof

We strongly prefer to build using our proprietary Rear-Opening Stargaze Pop-Top Roof. All our internal cabinetry drawings, CNC cutting files, and structural reinforcement systems are precision-engineered exclusively around this roof shell.

• Safer By Design: The rear-hinge configuration ensures that wind pressure naturally holds the roof closed while driving on the motorway, removing the risk of front latches catching the wind at speed.

• Usability: It provides massive standing room right where you need it most—directly over the rear kitchen galley and standing zones.

• Roof Bed Upgrade: An optional roof bed and mattress upgrade transforms the pop-top into a secondary sleeping suite measuring 110cm wide by 183cm long, complete with marine-grade panoramic scenic canvas.

Note: While we can theoretically adapt a build to third-party roofs (such as Skyline or Drivelodge), doing so requires highly bespoke architectural changes and will incur significant extra engineering costs.

Build Timescales, Weights, & Certifications

• Timescale: From the moment your base vehicle enters an allocated build slot at our workshop, a full luxury conversion takes approximately 4 to 6 weeks.

• Payload Capacity: Thanks to the lightweight composite cabinetry and aluminium framing used in our builds, weight is strictly managed. Once fully converted, we estimate a minimum remaining payload of 400kg specifically allocated for passengers, water, and personal luggage.

• Industry Standards: CCCAMPERS is an AWS (Approved Workshop Scheme) member operating in partnership with the NCC (National Caravan Council). Every build is engineered to VCA standards and full M1 type approval safety metrics, ensuring your vehicle is fully certified, safe, and recognized by specialist insurers as a motorcaravan.

Frequently Asked Questions

Can the Kia PV5 be converted to a campervan in the UK?

Yes. The Kia PV5 is highly suited for conversion. As the UK's uniquely certified IMI EV campervan converter, we work safely alongside the high-voltage drivetrain to deliver a fully type-approved living space.

How much does a Kia PV5 campervan conversion cost?

Our PV5 Witley and Shelsley conversion packages start from £22,999.00, representing premium craftsmanship, standard lithium technology, the Stargaze roof integration, and gas-free appliances.

Book a Consultation

If you're ready to transition into sustainable, zero-emission touring, come and see us. We welcome visits to our approved workshops in Worcestershire where you can see builds in progress, look over layouts, and sit down with our specialist team.

Contact CCCAMPERS today to secure your production build slot.